=YP7 LH-PPAP(0412)

来源：欧得旅游网

P.P.A.P. DOCUMENTATION

PREPARED FOR

AUTOLIV SHANGHAI

AUTOLIV PART: 6173678 01F (LH)

CUSHION,SIDE, THORAX-PELVIS

(YP7 SAB)

◆ PART NAME: CUSHION, SIDE, THORAX-PELVIS (YP7 SAB) ◆ ASSY DRAWING NO: 6173678 007 ◆ SUPPLIER: Kolon NanJing Co., Ltd ◆ SUPPLIER CODE: 903143

Kolon NanJing Co., Ltd AB-PPAP-A-09-006

1. Design Records

PLM: Part Drawing 6173678 007 Released on 2010-03-30 PLM: Part Drawing 6173678 007 Released on 2010-03-30 PLM: Part Drawing 6173678 007 Released on 2010-03-301.1 Approved IMDS declaration of material —NA 2. Engineer Change Documents —NA 3. Customer Engineer Approval —NA 4. Design FMEA —NA 5. Process Flow Chart —NA 6. Process FMEA —NA

7. Control Plan

KOLON NANJING COMPANY.,LTD(CONTROL PLAN)Prototype Pre-lauKey Contact/PhoneProductionShirley Wu +8625 85573500-265Core Team:Shen Zaihao Jin Zaizhe Shen ChengxuanDate(Orig.)2010.04.08Date(Rev.)Part Number/Latest Change Level6173678 00F-RH;6173678 01F-LHPart Name/DescriptionCUSHION,SIDE,THORAX-PELVIS (YP7 SAB)Supplier/PlantKOLON NANJING COMPANY,. LTD.Process NameMachine,Device,Jig,Tools For MFGOperationDescriptionProcedureNo.Customer Engineering Approval/Date(If Req'd)FSun Yue Zhu Qiuna Zhao Honglai Wu XuSupplier/Plant Approval/DateKOLON NANJING COMPANY,. LTDOther Approval/Date(If Req'd)Other Approval/Date(If Req'd)Customer Quailty Approval/Date(If Req'd)Supplier Code903143CharacteristicsPartProcessNumberSpecialChar.ClassMethodsProduct/ProcessSpecificationToleranceEvaluationMeasurementTechniqueSampleswhoSizeFreqControlMethodReactionPlanProductProcess0Raw materials Putin storage andinspectionFork Lift叉车1Specifications材料的规格invoice form,materials inspectionreport发票证据和材料的检验报告Label条形码inspector检验员n=1KNS/AB-AB0201When strageCOA of materialsQA-402A原辅原料入库文当材料入库时材料的检查成绩书缝纫车间不合件编号格品管理指南KNS/AB-AB0201When strageCOA of materialsQA-402A原辅原料入库文当材料入库时材料的检查成绩书缝纫车间不合件编号格品管理指南KNS/AB-AB0201When strageCOA of materialsQA-402A原辅原料入库文当材料入库时材料的检查成绩书缝纫车间不合件编号格品管理指南AA0403AB坏布入库登录(saenal)文件编号KNS/AB-QA-402A缝纫车间不合格品管理指南原材料检验入库2Quantity数量invoice form,materials inspectionreport发票证据和材料的检验报告Boxquantity来料的箱数inspector检验员n=13Appearance外观No Dirt,Dust,Grease 材料外观无污染Visual肉眼inspector检验员n=10.1Korean Fabrictreating factoryproduced thefabric,deliveried toKNC,putting in theprovisional region .韩国加工车间生产出面料,寄送到KNC,幷放入临时区域.Fork Lift叉车1Fabric面料CC6041210 20A (25)Visual肉眼operator操作员n=1Every roll每卷C-kats SystemC-kats系统2Fabric Lot No.面料的Lot No.Label面料条形码扫描Scanner扫描仪operator操作员n=1Every roll每卷AA0403C-kats SystemScannerAB坏布入库登C-kats系统&扫描录(saenal)文件仪编号KNS/AB-QA-402A缝纫车间不合格品管理指南第 1 页，共 22 页

CharacteristicsPartProcessNumberProcess NameMachine,Device,Jig,Tools For MFGOperationDescriptionChecking LaserCutting Machine对裁剪机进行点检,确认无异常后才可以进行裁剪ProcedureNo.ProductProcessSpecialChar.ClassMethodsProduct/ProcessSpecificationTolerance20±2℃(summer)22±2℃ (winter)夏天(5月-9月):20±2℃冬天:22±2℃EvaluationMeasurementTechniqueSampleswhoSizeFreqControlMethodReactionPlan1.12Cooling unitTemperature冷却温度thermo-meter温度计operator操作员n=11 time/day1天1次Cutting M/CCheck Sheet异常检查表KNR/CAB-FR-13月异常检查表(裁剪机)文件编号KNR/CAB-FR-13月异常检查表(裁剪机)文件编号KNS/AB-QA-402A缝纫车间不合格品管理指南3Air Pressure空气压力4 ∼ 6 Barmanomete-r压力表operator操作员n=11 time/day1天1次Cutting M/CCheck Sheet异常检查表KNS/AB-QA-402A缝纫车间不合格品管理指南1.2将待裁剪的面料放入面料准备区Put the fabric inthe preparing area.1Materials &Laser cuttingmachineYP6/YP7 SAB所用的材料和裁剪机准备No unnormal circumstances确认材料以及确认裁剪机无异常情Visual肉眼况operator操作员n=1≧1 time/day至少1天1次N/AN/AN/A1.36041210 20A (25)Fabric Fixing onM/C从面料准备区领取6041210 20A (25)韩国面料并悬挂在裁剪机的六个拆卷机上Hoist行车1Fabric Lot No.面料Lot No.Label条形码Scanner扫描仪operator操作员n=1Every roll每卷AA0403C-kats SystemScannerAB坏布入库登C-kats系统&扫描录(saenal)文件仪编号KNS/AB-QA-402A缝纫车间不合格品管理指南2Density面料密度CC470Dtex 19.5*19.5 (cm) NYLON6,6 fabric,SR 25g密度尺density ruleoperator操作员n=1Every roll每卷Cutting Log裁剪机日报KNR/CAB-FR-KNS/AB-14QA-402A裁剪机日报文件缝纫车间不合编号格品管理指南3CoatedDirection涂胶面方向摆放CCThe coating side Down裁剪时涂胶面向下(为了防止涂胶面Visual肉眼被激光污染,一般采用涂胶面向下)operator操作员n=1Every roll每卷Cutting Log裁剪机日报KNR/CAB-FR-KNS/AB-14QA-402A裁剪机日报文件缝纫车间不合编号格品管理指南4Appearance外观No Dirt,Dust,Grease无油污等污染operator操作员Visual肉眼inspector检验员n=1(EachLayer)3 time/shift1班/3次KNS/AB-KNS/AB-QA-Cut Fabric CheckQA-402A227-51PSheet裁剪片检查基准缝纫车间不合裁剪片检查基准书格品管理指南书文件编号1.4Cutting 604121020A (25) Koreafabric裁剪6041210 20A(25)韩国面料1WorkingprogramMarker程序SCYP7S-R01-25-2200-10Visual肉眼operator操作员n=1Every roll每卷Cutting LogCut Fabric CheckSheet裁剪机日报&裁剪片检查基准书KNR/CAB-FR-14KNS/AB-QA-227-51P裁剪机日报文件编号&裁剪片检查基准书文件编号KNS/AB-QA-402A缝纫车间不合格品管理指南第 3 页，共 22 页

CharacteristicsPartProcessNumberProcess NameMachine,Device,Jig,Tools For MFGOperationDescriptionProcedureNo.ProductProcessSpecialChar.ClassMethodsProduct/ProcessSpecificationToleranceEvaluationMeasurementTechniqueanglegauge角度尺anglegauge角度尺anglegauge角度尺SampleswhoSizeFreqControlMethodReactionPlanCCweave of fabric面料的经纬丝方向1.4Cutting 604121020A (25) Koreafabric裁剪6041210 20A(25)韩国面料CCA Panel warp directions:90°±3°inspector检验员n=51 time/lot1Lot/1次KNS/AB-QA-KNS/AB-Cut Fabric Check227-51PQA-402ASheet裁剪片检查基准缝纫车间不合裁剪片检查基准书书文件编号格品管理指南KNS/AB-QA-KNS/AB-Cut Fabric Check227-51PQA-402ASheet裁剪片检查基准缝纫车间不合裁剪片检查基准书书文件编号格品管理指南KNS/AB-QA-KNS/AB-Cut Fabric Check227-51PQA-402ASheet裁剪片检查基准缝纫车间不合裁剪片检查基准书书文件编号格品管理指南KNS/AB-KNS/AB-QA-Cut Fabric CheckQA-402A227-51PSheet裁剪片检查基准缝纫车间不合裁剪片检查基准书格品管理指南书文件编号KNS/AB-QA-KNS/AB-Cut Fabric Check227-51PQA-402ASheet裁剪片检查基准缝纫车间不合裁剪片检查基准书书文件编号格品管理指南KNS/AB-QA-KNS/AB-Cut Fabric Check227-51PQA-402ASheet裁剪片检查基准缝纫车间不合裁剪片检查基准书书文件编号格品管理指南KNS/AB-QA-KNS/AB-Cut Fabric Check227-51PQA-402ASheet裁剪片检查基准缝纫车间不合裁剪片检查基准书书文件编号格品管理指南B Panel doubler 1 warp directions:90°±3°inspector检验员n=51 time/lot1Lot/1次CCC Panel doubler 2 warp directions:90°±3°inspector检验员n=51 time/lot1Lot/1次4CCD Hole doubler 2warp directions:90°±3°anglegauge角度尺inspector检验员n=51 time/lot1Lot/1次CCE Ribbon 1 warp directions:90°±3°anglegauge角度尺inspector检验员n=51 time/lot1Lot/1次CCF Ribbon 2 warp directions:90°±3°anglegauge角度尺inspector检验员n=51 time/lot1Lot/1次CCG Vent hole doubler warpdirections:90°±3°anglegauge角度尺inspector检验员n=51 time/lot1Lot/1次22.Cut partsSeparate &Collection面料经过激光裁剪机后会粘在一起,需要员工将非涂胶的薄膜取出,涂胶的片子分离,幷配成套送到缝纫车间(S71)1Quantity数量Working order作业指示Visual肉眼operator操作员n=11 time/production1次/1个产品Moving Label/C-kats System转移标签/C-kats系统AB0405国内裁剪入库KNS/AB-QA-402A缝纫车间不合格品管理指南第 5 页，共 22 页

CharacteristicsPartProcessNumberProcess NameMachine,Device,Jig,Tools For MFGOperationDescriptionProcedureLabelPrinter条形码打印机No.ProductProcessSpecialChar.ClassMethodsProduct/ProcessSpecificationToleranceEvaluationMeasurementTechniqueSampleswhoSizeFreqControlMethodReactionPlan3Label Printing条形码打印1Format规格25x80mmVisual肉眼operator操作员n=51 time/print每次试打印前确认C-kats SystemC-kats系统AB0501缝纫Line选择KNS/AB-QA-402A缝纫车间不合格品管理指南2Quantity数量Working order作业指示Visual肉眼operator操作员n=11time/production每打印一个新产品都要确认C-kats SystemC-kats系统AB0501缝纫Line选择KNS/AB-QA-402A缝纫车间不合格品管理指南KNS/AB-QA-402A缝纫车间不合格品管理指南KNS/AB-QA-402A缝纫车间不合格品管理指南KNS/AB-QA-402A缝纫车间不合格品管理指南KNS/AB-QA-402A缝纫车间不合格品管理指南KNS/AB-QA-402A缝纫车间不合格品管理指南KNS/AB-QA-402A缝纫车间不合格品管理指南4Movement of Parts移动裁剪片Box移动箱子1Cut Fabric裁剪片Cut Fabric Lot裁剪片的Lot号码Visual肉眼operator操作员n=11 time/lot1Lot/1次Moving Label移动标签N/A2Cut FabricQuantity裁剪片的数量Working order作业指示Visual肉眼operator操作员n=11 time/lot1Lot/1次Moving Label移动标签N/A3SewingThreads缝纫线SewingThreadsQuantity缝纫线的数量Sewing Threads Lot缝纫线的Lot号码Visual肉眼operator操作员n=11 time/lot1Lot/1次C-kats SystemC-kats系统N/A4Working order作业指示Visual肉眼operator操作员n=11 time/lot1Lot/1次C-kats SystemC-kats系统N/A5Label条形码Label format条形码规格Visual肉眼operator操作员n=11 time/lot1Lot/1次C-kats SystemC-kats系统N/A6Label Quantity条形码数量Working order作业指示Visual肉眼operator操作员n=11 time/lot1Lot/1次C-kats SystemC-kats系统N/A5Marking点位JIG-111-31Markingposition点位的位置CCview WI根据作业指导书Visual肉眼operator操作员n=11 time/shift1班1次KNS/AB-FR-KNS/AB-YP6/YP7-WI-03Work InstructionQA-402AYP6/YP7 SAB作业指导书缝纫车间不合作业指导书文件格品管理指南编号第 6 页，共 22 页

Characteristics

PartProcessNumber

Process Name

Machine,Device,Jig,Tools For MFG

OperationDescription

Procedure

No.

Product

Process

SpecialChar.Class

Methods

Product/ProcessSpecificationTolerance

EvaluationMeasurem

entTechnique

Samples

who

Size

Freq

ControlMethod

ReactionPlan

Air Pressure空气压力

0.6 ∼ 0.8MpaVisual肉眼

operator操作员

n=1

1 time/shift1班1次

Daily CheckSheet日常点检表

KNS/AB-KNR/CAB-FR-QA-402A

缝纫车间不合

日常点检表编号

格品管理指南KNS/AB-KNR/CAB-FR-QA-402A

缝纫车间不合

日常点检表编号

格品管理指南KNS/AB-KNR/CAB-FR-QA-402A

缝纫车间不合

日常点检表编号

格品管理指南

6Oil缝纫机油Over the Line流量计下刻度线以上Visual肉眼

operator操作员

n=1

1 time/shift1班1次

Daily CheckSheet日常点检表

Vent hole

sewing(G vent holedoubler sewing on

A panel)排气孔缝纫

Changedneedle更换机针

No needle abrasion确认机针的磨损状态

Visual肉眼

operator操作员

n=1

1time/3workd

ays

3个工作日1次Every shift每班

Daily CheckSheet日常点检表

Cut piece putsequence摆放的顺序

operator操作员

According to Work Instruction

根据作业指导书

Visual肉眼

inspector检验员

100%

n=1

4 time/shift每班4次

KNS/AB-FR-KNS/AB-YP6/YP7-WI-03

Work InstructionQA-402A

YP6/YP7 SAB

作业指导书缝纫车间不合

作业指导书文件

格品管理指南

编号

operator操作员

Coated side涂胶面方向

coated side Up when sewing

缝纫时涂胶面朝上

100%

Every shift每班

KNS/AB-FR-KNS/AB-YP6/YP7-WI-03

Work InstructionQA-402A

YP6/YP7 SAB

作业指导书缝纫车间不合

作业指导书文件

格品管理指南

编号KNR/AB-QA-KNS/AB-Sewing process

17-17QA-402A

check sheet

缝纫过程检查表缝纫车间不合

缝纫过程检查表

文件编号格品管理指南

KNR/CAB-FR-12

日常点检表文件

编号

9CCVisual肉眼

inspector检验员

4 time/shift每班4次

n=1

operator操作员

SewingCondition缝纫状态

No Skip,Fuzzball ,Bird's Nest

无跳针等不良现象

Visual肉眼

inspector检验员

n=1

1 time/shift1班1次

Daily CheckSheet日常点检表

4 time/shift每班4次

KNR/AB-QA-Sewing process

17-17

check sheet

缝纫过程检查表

文件编号

KNS/AB-QA-402A缝纫车间不合格品管理指南

Sewing Type缝纫种类

CC Single LOCK单针锁式Visual肉眼

operator操作员

n=1

1 time/shift1班1次

N/AN/A

KNS/AB-QA-402A缝纫车间不合格品管理指南

第 8 页，共 22 页

CharacteristicsPartProcessNumberProcess NameMachine,Device,Jig,Tools For MFGOperationDescriptionVent holesewing(G vent holedoubler sewing onA panel)排气孔缝纫Hole doublersewing(D holedoubler & B paneldoubler 1 sewingon A panel)Hole增强片缝纫ProcedureNo.ProductProcessSpecialChar.ClassMethodsProduct/ProcessSpecificationToleranceEvaluationMeasurementTechniqueSampleswhoSizeFreqControlMethodReactionPlan7Scissors17Free ThreadCut剪线头keep 10-20mm保留10-20毫米Visual肉眼operator操作员100%1 time/shift1班1次KNS/AB-FR-KNS/AB-YP6/YP7-WI-03Work InstructionQA-402AYP6/YP7 SAB作业指导书缝纫车间不合作业指导书文件格品管理指南编号8BAS 3421JigPreventParametercheck参数的确认KNC/CAB-FR-014Line LeaderVisual肉眼线长n=11time / Item1个项目1次Start-UpCheck SheetKNR/CAB-FR-33换线检查表KNS/AB-QA-402A缝纫车间不合格品管理指南2JIG Setting模具附着No out of Position无晃动现象Visual肉眼operator操作员100%every shift每班KNS/AB-FR-KNS/AB-YP6/YP7-WI-03Work InstructionQA-402AYP6/YP7 SAB作业指导书缝纫车间不合作业指导书文件格品管理指南编号KNS/AB-FR-KNS/AB-YP6/YP7-WI-03Work InstructionQA-402AYP6/YP7 SAB作业指导书缝纫车间不合作业指导书文件格品管理指南编号Daily CheckSheet日常点检表KNS/AB-KNR/CAB-FR-QA-402A12缝纫车间不合日常点检表编号格品管理指南KNS/AB-KNR/CAB-FR-QA-402A12缝纫车间不合日常点检表编号格品管理指南KNS/AB-KNR/CAB-FR-QA-402A12缝纫车间不合日常点检表编号格品管理指南KNS/AB-KNR/CAB-FR-QA-402A12缝纫车间不合日常点检表编号格品管理指南3Jig No.模具编号JIG-03-09-RH;JIG-03-10-LH;Visual肉眼operator操作员n=11 time/shift1班1次4Program No程序号40#-RH;41#-LHVisual肉眼operator操作员n=11 time/shift1班1次5Air Pressure空气压力0.6 ∼ 0.8MpaVisual肉眼operator操作员n=11 time/shift1班1次Daily CheckSheet日常点检表6Oil缝纫机油Over the Line流量计下刻度线以上Visual肉眼operator操作员n=11 time/shift1班1次Daily CheckSheet日常点检表7Changedneedle更换机针No needle abrasion确认机针的磨损状态Visual肉眼operator操作员n=11time/3workdays3个工作日1次Daily CheckSheet日常点检表第 10 页，共 22 页

CharacteristicsPartProcessNumberProcess NameMachine,Device,Jig,Tools For MFGOperationDescriptionProcedureNo.ProductProcessSpecialChar.ClassMethodsProduct/ProcessSpecificationToleranceEvaluationMeasurementTechniqueSampleswhoSizeFreqControlMethodReactionPlan10Perimetersewing(① & ②sewing)外围缝纫13dimensions尺寸Selvage:20±5 mm(inner line)Steel ruler钢尺inspector检验员n=14 time/shift每班4次Sewing processcheck sheet缝纫过程检查表KNR/AB-QA-17-17缝纫过程检查表文件编号KNS/AB-QA-402A缝纫车间不合格品管理指南Scissors14Free ThreadCut剪线头keep 10-30mm保留10-30毫米Visual肉眼operator操作员100%1 time/shift1班1次KNS/AB-FR-KNS/AB-YP6/YP7-WI-03Work InstructionQA-402AYP6/YP7 SAB作业指导书缝纫车间不合作业指导书文件格品管理指南编号KNS/AB-FR-KNS/AB-InspectionYP6/YP7-WI-03QA-402AStandardYP6/YP7 SAB缝纫车间不合日常检查成绩书作业指导书文件格品管理指南编号KNS/AB-FR-KNS/AB-InspectionYP6/YP7-WI-03QA-402AStandardYP6/YP7 SAB缝纫车间不合日常检查成绩书作业指导书文件格品管理指南编号KNS/AB-FR-KNS/AB-InspectionYP6/YP7-WI-03QA-402AStandardYP6/YP7 SAB缝纫车间不合日常检查成绩书作业指导书文件格品管理指南编号KNS/AB-FR-KNS/AB-InspectionYP6/YP7-WI-03QA-402AStandardYP6/YP7 SAB缝纫车间不合日常检查成绩书作业指导书文件格品管理指南编号KNS/AB-FR-KNS/AB-InspectionYP6/YP7-WI-03QA-402AStandardYP6/YP7 SAB缝纫车间不合日常检查成绩书作业指导书文件格品管理指南编号KNS/AB-FR-KNS/AB-InspectionYP6/YP7-WI-03QA-402AStandardYP6/YP7 SAB缝纫车间不合日常检查成绩书作业指导书文件格品管理指南编号KNS/AB-FR-KNS/AB-InspectionYP6/YP7-WI-03QA-402AStandardYP6/YP7 SAB缝纫车间不合日常检查成绩书作业指导书文件格品管理指南编号ManInspection beforeFolding折叠前检验111Appearance外观No Dirt,Dust,Grease无污染等不良现象Visual肉眼inspector检验员100%Every shift每班2Sewing Status缝纫状态No skip,fuzzball ,bird's nest无跳针等不良现象Visual肉眼inspector检验员100%1 time/shift3dimensions尺寸￠50±3mm￠50±3毫米Calipers游标卡尺CA No-009inspector检验员n=15 time/lot1Lot/5次20±5mm20±5毫米Calipers游标卡尺CA No-009inspector检验员n=15 time/lot1Lot/5次75±7mm75±7毫米Calipers游标卡尺CA No-009inspector检验员n=15 time/lot1Lot/5次2+0/-2mm2+0/-2毫米Calipers游标卡尺CA No-009inspector检验员n=15 time/lot1Lot/5次CC35±5stitch/100mm35±5针/100毫米Calipers游标卡尺CA No-009inspector检验员n=15 time/lot1Lot/5次第 17 页，共 22 页CharacteristicsPartProcessNumberProcess NameMachine,Device,Jig,Tools For MFGOperationDescriptionProcedureNo.ProductProcessSpecialChar.ClassMethodsProduct/ProcessSpecificationToleranceEvaluationMeasurementTechniqueSampleswhoSizeFreqControlMethodReactionPlanCC35±5stitch/100mm35±5针/100毫米Calipers游标卡尺CA No-009inspector检验员n=15 time/lot1Lot/5次KNS/AB-FR-KNS/AB-InspectionYP6/YP7-WI-03QA-402AStandardYP6/YP7 SAB缝纫车间不合日常检查成绩书作业指导书文件格品管理指南编号KNS/AB-FR-KNS/AB-InspectionYP6/YP7-WI-03QA-402AStandardYP6/YP7 SAB缝纫车间不合日常检查成绩书作业指导书文件格品管理指南编号KNS/AB-FR-KNS/AB-InspectionYP6/YP7-WI-03QA-402AStandardYP6/YP7 SAB缝纫车间不合日常检查成绩书作业指导书文件格品管理指南编号KNS/AB-FR-KNS/AB-InspectionYP6/YP7-WI-03QA-402AStandardYP6/YP7 SAB缝纫车间不合日常检查成绩书作业指导书文件格品管理指南编号KNS/AB-FR-KNS/AB-InspectionYP6/YP7-WI-03QA-402AStandardYP6/YP7 SAB缝纫车间不合日常检查成绩书作业指导书文件格品管理指南编号CC3.2±0.8 mmCalipers游标卡尺CA No-009inspector检验员n=15 time/lot1Lot/5次11Inspection beforeFolding折叠前检验CC15~25mm15~25毫米Calipers游标卡尺CA No-009inspector检验员n=15 time/lot1Lot/5次CC3-4stitches3-4针Visual肉眼inspector检验员n=15 time/lot1Lot/5次CCCoat sideVisual肉眼inspector检验员n=15 time/lot1Lot/5次12Folding & sewingafter folding折叠 & 折叠后缝纫Manual1Lu2-4730KNS/AB-KNR/CAB-FR-QA-402A12缝纫车间不合日常点检表编号格品管理指南PreventParametercheck参数的确认KNC/CAB-FR-014Line LeaderVisual肉眼线长n=11time / Item1个项目1次Start-UpCheck SheetKNR/CAB-FR-33换线检查表KNS/AB-QA-402A缝纫车间不合格品管理指南2Air Pressure空气压力0.6 ∼ 0.8MpaVisual肉眼operator操作员n=11 time/shift1班1次Daily CheckSheet日常点检表3Oil缝纫机油Over the Line流量计下刻度线以上Visual肉眼operator操作员n=11 time/shift1班1次Daily CheckSheet日常点检表KNS/AB-KNR/CAB-FR-QA-402A12缝纫车间不合日常点检表编号格品管理指南第 18 页，共 22 页

CharacteristicsPartProcessNumberProcess NameMachine,Device,Jig,Tools For MFGOperationDescriptionProcedureNo.ProductProcessSpecialChar.ClassMethodsProduct/ProcessSpecificationToleranceEvaluationMeasurementTechniqueSampleswhoSizeFreqControlMethodReactionPlan12Folding & sewingafter folding折叠 & 折叠后缝纫Needle-605956800D-COATS-RED面线:-605956800D-COATS-红色10Thread 缝纫线CCBobbin:605956800E-COATS-BLACK底线:-605956800E-COATS-黑色Visual /label肉眼/标签operator操作员1 time/shift1班1次Daily CheckSheet日常点检表KNS/AB-KNR/CAB-FR-QA-402A12日常点检表文件缝纫车间不合格品管理指南编号n=1inspector检验员4 time/shift每班4次KNR/AB-QA-KNS/AB-Sewing process17-17QA-402Acheck sheet缝纫过程检查表缝纫车间不合缝纫过程检查表文件编号格品管理指南11BobbinChanging底线更换频率1time/300ea1次300EACounter计数器operator操作员100%Every shift每班Daily CheckSheet日常点检表KNR/CAB-FR-KNS/AB-12QA-402A日常点检表文件缝纫车间不合编号格品管理指南KNR/CAB-FR-12日常点检表文件编号operator操作员12back stitch重针长度No backstitchSteel ruler钢尺inspector检验员n=11 time/shift1班1次Daily CheckSheet日常点检表4 time/shift每班4次KNR/AB-QA-Sewing process17-17check sheet缝纫过程检查表缝纫过程检查表文件编号KNS/AB-QA-402A缝纫车间不合格品管理指南Scissors13Free ThreadCut剪线头keep 10-20mm保留10-20毫米Visual肉眼operator操作员100%1 time/shift1班1次KNS/AB-FR-KNS/AB-YP6/YP7-WI-03Work InstructionQA-402AYP6/YP7 SAB作业指导书缝纫车间不合作业指导书文件格品管理指南编号KNS/AB-QA-402A缝纫车间不合格品管理指南KNS/AB-QA-402A缝纫车间不合格品管理指南13Final Inspection最终检验Man1Appearance外观No Dirt,Dust,Grease无污染和不良现象Visual肉眼inspector检验员100%Every shift每班N/AN/A2Sewing Status缝纫状态No skip,fuzzball ,bird's nest无跳针等不良现象Visual肉眼inspector检验员100%Every shift每班N/AN/A3dimensions尺寸20±5mm20±5毫米Calipers游标卡尺CA No-009inspector检验员n=15 time/lot1Lot/5次KNS/AB-FR-KNS/AB-InspectionYP6/YP7-WI-03QA-402AStandardYP6/YP7 SAB缝纫车间不合日常检查成绩书作业指导书文件格品管理指南编号KNS/AB-FR-KNS/AB-InspectionYP6/YP7-WI-03QA-402AStandardYP6/YP7 SAB缝纫车间不合日常检查成绩书作业指导书文件格品管理指南编号220±7mm220±7毫米直尺QC3R011inspector检验员n=15 time/lot1Lot/5次第 20 页，共 22 页CharacteristicsPartProcessNumberProcess NameMachine,Device,Jig,Tools For MFGOperationDescriptionProcedureNo.ProductProcessSpecialChar.ClassMethodsProduct/ProcessSpecificationToleranceEvaluationMeasurementTechniqueSampleswhoSizeFreqControlMethodReactionPlan13Final Inspection最终检验ManCC20±5stitch/100mm20±5针/100毫米Calipers游标卡尺CA No-009inspector检验员n=15 time/lot1Lot/5次KNS/AB-FR-KNS/AB-InspectionYP6/YP7-WI-03QA-402AStandardYP6/YP7 SAB缝纫车间不合日常检查成绩书作业指导书文件格品管理指南编号14labelscanning&MetalDetect条形码扫描&检针Man &MUK 750AJ-11Label Scan条形码扫描NO UnrecognitionNo contamination无污染和毁损等现象Scanner扫描仪Every shift每班100%EveryCushion每一个气袋Scaner扫描仪C-kats systemC-kats系统KNS/AB-SB0505QA-402A入库查询文件编缝纫车间不合号格品管理指南2Machine AbilityCheck检针的能力Φ0.8mm↑大于等于Φ0.8毫米可以检测到MetalDetecter(J-1)检针机(J-1)operator操作员n=11 time/day1天/1次KNS/AB-FR-KNS/AB-YP6/YP7-WI-03Work InstructionQA-402AYP6/YP7 SAB作业指导书缝纫车间不合作业指导书文件格品管理指南编号KNS/AB-FR-KNS/AB-InspectionYP6/YP7-WI-03QA-402AStandardYP6/YP7 SAB缝纫车间不合日常检查成绩书作业指导书文件格品管理指南编号Shipping docsconfirm sheetScaner扫描仪C-kats systemC-kats系统KNR/CAB-QA-10-023Metal Check检针CCMetalDetecterinspectorΦ0.8mm↓金属物在Φ0.8毫米以下(J-1)检验员检针机(J-1)100%Every shift每班15packing包装Man1COA检查成绩书released already已经发放Visual肉眼operator操作员n=1Every Box每箱N/A2Quantity数量100ea/Box1箱100EAVisual肉眼operator操作员n=1Every Box每箱SB0504KNR/CAB-QA-入库作业文件编10-02号SB0505入库查询文件编号16Storage入库Man1Cushion Type气袋种类YP7 SABVisual肉眼operator操作员n=1Every Box每箱C-kats systemC-kats系统SB0505入库查询17ShippingMan1Lot No.NO UnrecognitionVisual肉眼operator操作员n=1EveryShipping每次出库C-kats systemSB0506Packing list form出库作业文件编C-kats系统&包装号形式C-kats systemSB0506Packing list form出库作业文件编C-kats系统&包装号形式C-kats systemPacking list formC-kats系统&包装形式SB0505入库查询2Quantity数量Depending on Situation根据不同的状态Visual肉眼operator操作员n=1EveryShipping每次出库SB0506出库作业3Packing List包装形式Packing List Form 包装形式Document文件OfficeWorker办公室人员n=1EveryShipping每次出库N/AN/A第 21 页，共 22 页CharacteristicsPartProcessNumberProcess NameMachine,Device,Jig,Tools For MFGOperationDescriptionProcedureNo.ProductProcessSpecialChar.ClassMethodsProduct/ProcessSpecificationToleranceEvaluationMeasurementTechniqueSampleswhoSizeFreqControlMethodReactionPlan17ShippingMan4Final Inspection最终检查成绩书Final Inspection Sheet最终检查成绩书Document文件inspector检验员n=1EveryShipping每次出库Packing list form包装形式N/AN/A第 22 页，共 22 页

8. Measurement System Analysis —NA 9. Dimensional Results —NA

10. Material Performance Test Results

Certificate Of Analysis

Customer Name

AutolivDimensionalMaterialFunctionalAppearanceDATE : 2009.12.16SignatureKOLON-A///SupplierCodeGradePart NamePart NumberCarIssue NumberNoProperties470dtex 19.5x19.5 25gsm Coated Fabric6041210-25LK012-3Standard Value ■ Pass □ Fail □ etc ( )Test ResultsX1X2X3##RσX_Pass/Fail-PassPassPassPass1 Thickness(mm)2 Total Weight(g/㎡)3 Uncoated Weight(g/㎡)4 Coating Weight(g/㎡)5 Density (threads/cm)6WarpFill(0.33)230±15205±1025±519.5±10.310.310.312322072523220725232207250.000.000.310.70.00.70.10.00.350.000.350.060.0223220725202019.619.519.419.519.519.5 Tensile StrengthWarpMin 300033543357337734533477348923.512.6336336.318.534731.50.817.125.20.01.40.4--0.10.1-0.810.408.812.70.010.80.2--0.060.06-37322883230.08.37.47SE0.30.200.20.3OKOK484420Pass (N/5cm)7 Elongation(%)89 Tear Strength(N)Static Air PermeabilityFillWarpFillWarpFillMax 2.0Max 15Min 20035±1036.638.136.832.631.832.2281310286325298335PassPassPassPassPassPass( l/dm2/min)WarpFill0.020.040.027.97.39.27.4SESE0.20.200.20.39007.87.6SESE0.30.300.20.310 Stiffness(N) Flammability(mm/min)12 Shrinkage(%)13 Blocking14 Friction11WarpFillWarpFillMax 7522SEMax 1.00 sec0.30.200.20.3PassPassPassWarpFillMax 1.00.020.010.030.01----22.736.015 Scrub (Strokes)WarpFillMin 600750Min 300496442498439458378Pass16Edgecomb(N)WarpFill40.263.7PassKOLON INDUSTRIES,INC.Page:1/111. Initial Process Studies —NA

12. Qualified Laboratory Documentation —NA 13. Appearance Approval Report —NA 14. Sample Production Parts —NA 15. Master Sample —NA 16. Checking Aids List —NA

17. Autoliv specific Requirements —NA 17.1 Submission of AS244-label sample —NA 17.2 Approved AS5 Waiver Request —NA 17.3 Special Characteristic（CC/SC）List —NA 17.4 Sub-Supplier/Contractors List —NA 17.5 Approved Interim Recovery Worksheet —NA

18. Part Submission Warrant

19. Bulk Material Requirements Checklist—NA

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