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HN 1868_2003

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A.C.N. 006 3 232

MATERIAL SPECIFICATION

Holden Limited

Engineering Department

NUMBER SHEET RELEASE REVISION ::::

HN 1868 1 of 19 June, 1984

November, 2003

NAME: CARPET MATERIALS - FLOOR

Provided by IHS under license with HOLDEN

No reproduction or networking permitted without license from IHS

--`````-`-`,,`,,`,`,,`--- 1. 2.

SCOPE This specification describes materials that are suitable for use in automotive floor carpet applications.

APPLICABLE MATERIAL SPECIFICATIONS AND TEST METHODS HN 0022 HN 0068 SAE J1756 AS 2001.2.3 AS 2111.1

HN 0028 HN 1000 GM6090M AS 2001.2.13 SAE 1885

HN 00 SAE J883 GM9127P AS 2001.4.3

HN 0057 SAE J1530 GM9133P AS 2001 4.8

REQUIREMENTS The material shall be constructed using synthetic fibres, dyed and finished with an approved backing to become acceptable in colour, pattern and physical properties as outlined in this specification.

Unless otherwise specified, the material shall be tested under standard conditions as described in HN 0022.

Floor carpet constructions intended for use must be tested on samples taken from a moulded carpet without attached absorber materials. 4. 5.

The colour and pattern shall be approved by Holden Design Department. The colour of production deliveries shall be matched to the approved colour master and manufactured within a tolerance designated by Holden Design Department.

5.2

Refer to Table 1 and Engineering Drawing. Weight

(AS 2001.2.13)

MATERIAL CONSTRUCTION Refer to Table 1.

DETAILED REQUIREMENTS 5.1

Colour and Pattern

THIS DOCUMENT MUST NOT BE REPRODUCED. IF USED IN RELATION TO THE COMPANY’S PRODUCTS THE RECIPIENT IS RESPONSIBLE TO CONFIRM

THE DOCUMENT ISSUE DATE IS STILL VALID.

FORM : I:\\CentralLaboratory\\StandardForms\\MaterialSpecification\\Matspec.doc

Not for Resale

A.C.N. 006 3 232

Holden Limited

NUMBER :HN 1868 Engineering Department

SHEET :2 of 19

RELEASE :June, 1984

MATERIAL SPECIFICATION

REVISION : November, 2003

NAME: CARPET MATERIALS - FLOOR

5. DETAILED REQUIREMENTS (continued)

5.3

Thickness

(AS 2111.1)

Refer to Table 1 (TOTAL HEIGHT).

5.4 Tensile Strength (AS 2001.2.3, Clause 8.3 Grab Test)

The minimum tensile strength of the carpet shall be –

Warp direction 700N Weft direction

600N

5.4.1

Tensile strength after ageing for 30 days at 93 ± 2°C

The tensile strength shall be a minimum of 80% of the original value found prior to ageing.

5.5 Tear Strength (HN 00)

The tear strength of the carpet shall be a minimum of 90N in both the warp and weft directions.

5.6 Fibre Loss (SAE J1530, Method B)

The above method is to be followed with the following exceptions:

1. Set the vacuum control at 100%. 2. Mounting cards are not used.

3. Fibre is not collected. Disregard related instructions. 4. Do not fold the test specimen. Punch out the hole. 5.

Set counter to 300 cycles.

The amount of fibre loss shall not exceed 0.05% of the weight of the face fibre (in g/m2) as specified in Table 1.

THIS DOCUMENT MUST NOT BE REPRODUCED. IF USED IN RELATION TO THE COMPANY’S PRODUCTS THE RECIPIENT IS RESPONSIBLE TO CONFIRM

THE DOCUMENT ISSUE DATE IS STILL VALID.

FORM : I:\\CentralLaboratory\\StandardForms\\MaterialSpecification\\Matspec.doc

Provided by IHS under license with HOLDEN

No reproduction or networking permitted without license from IHS

Not for Resale

---`,,`,`,,`,,`-`-`````--A.C.N. 006 3 232

MATERIAL SPECIFICATION

Holden Limited

Engineering Department

NUMBER SHEET RELEASE REVISION ::::

HN 1868 3 of 19 June, 1984

November, 2003

NAME: CARPET MATERIALS - FLOOR

DETAILED REQUIREMENTS 5.7

Wear Resistance

(continued)

(SAE J1530, Method B)

Continue to abrade all carpet samples used in 5.6 an additional 900 cycles. After the sample has completed 1200 cycles there shall be no backcoat visible. 5.8

Shrinkage

(SAE J883)

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The maximum shrinkage of the carpet shall be –

Warp direction Weft direction

5.9

The minimum removal and pull-out loads shall be as follows -

Cut Pile Loop Pile

5.10 Bond and Degradation of Backing Material

5.10.1

5.10.2

5.10.3

5.10.4

Cut 4 samples approximately 250 x 250 mm.

Oven age 2 samples for 336 hours at 93 ± 2°C.

Fold the samples, both oven aged and as received, face to face and back to back around a 76 mm mandrel at -20°C.

The backing shall not break, crack, stiffen or in any other way show signs of deterioration. There shall be no strike-through of the backing that can be detected on the face.

10N as received and after 30 days at 93 ± 2°C 25N as received and after 30 days at 93 ± 2°C

Tuft Removal or Loop Pull-Out

(GM9127P)

1.0% 1.5%

THIS DOCUMENT MUST NOT BE REPRODUCED. IF USED IN RELATION TO THE COMPANY’S PRODUCTS THE RECIPIENT IS RESPONSIBLE TO CONFIRM

THE DOCUMENT ISSUE DATE IS STILL VALID.

Provided by IHS under license with HOLDEN

No reproduction or networking permitted without license from IHS

FORM : I:\\CentralLaboratory\\StandardForms\\MaterialSpecification\\Matspec.doc

Not for Resale

A.C.N. 006 3 232

Holden Limited

NUMBER :HN 1868 Engineering Department

SHEET :4 of 19

RELEASE :June, 1984

MATERIAL SPECIFICATION

REVISION : November, 2003

NAME: CARPET MATERIALS - FLOOR

5. DETAILED REQUIREMENTS (continued)

5.11 Mildew

(HN 0028)

There shall be no mildew or objectionable odour.

5.12 Flammability (GM6090M)

The material shall not burn or transmit a flame front across its surface at a rate of more than 100 mm/minute when tested in accordance with GM6090M (B4-A).

If the material stops burning before it has burned for 60 seconds from the start of timing and has not burned more than 50 mm from the point where timing was started, it shall be considered to meet the burn rate requirements.

5.13 Colourfastness to Light

5.13.1

Townsville Sunlight Exposure (HN 0068)

Extreme sunlight areas 150,000 Langleys under glass. (eg. Rear parcel shelf, rear quarter trims).

High sunlight areas

80,000 Langleys under glass. (eg, Wagon load floors).

Low sunlight areas

40,000 Langleys under glass. (eg, Door deposit boxes, Floor areas).

No exposure is required for

trunk applications.

THIS DOCUMENT MUST NOT BE REPRODUCED. IF USED IN RELATION TO THE COMPANY’S PRODUCTS THE RECIPIENT IS RESPONSIBLE TO CONFIRM

THE DOCUMENT ISSUE DATE IS STILL VALID.

FORM : I:\\CentralLaboratory\\StandardForms\\MaterialSpecification\\Matspec.doc

Provided by IHS under license with HOLDEN

No reproduction or networking permitted without license from IHS

Not for Resale

---`,,`,`,,`,,`-`-`````--A.C.N. 006 3 232

Holden Limited

NUMBER :HN 1868 Engineering Department

SHEET :5 of 19

RELEASE :June, 1984

MATERIAL SPECIFICATION

REVISION : November, 2003

NAME: CARPET MATERIALS - FLOOR

5. DETAILED REQUIREMENTS (continued) 5.13 Colourfastness to Light

(continued)

5.13.2

Xenon Arc Exposure

(SAE J1885)

Extreme sunlight areas 450 kJ/m² total exposure.

High sunlight areas 225 kJ/m² total exposure.

Low sunlight areas

110 kJ/m² total exposure. (except trunk applications)

Specimens shall be cut from the part then exposed in a suitable weatherometer to Xenon Arc according to SAE J1885 for periods of exposures as shown above.

5.13.3

After the above exposures, the colourfastness rating of the specimen shall be 4 minimum on the Grey Scale (ISO 105-A02). A change in colour or a bleached-out condition is unsatisfactory.

The sample shall also show no stiffening or fibre degradation due to finishes or backing materials used.

5.14 Colourfastness to Water (AS 2001.4.8)

The material shall exhibit no apparent change due to wash out of dye stuffs, and the contact fabrics shall show no more than 'slight staining'.

5.15 Colour Crocking (Wet and Dry) (AS 2001.4.3)

The material when subjected to 10 strokes on the crockometer in an “as received” or after 55,000 Langleys exposure at Townsville, shall conform to a colour staining rating of 4 minimum on the Grey Scale (ISO 105-A03).

5.16 Resistance to Water Spotting and Finish Disturbance (GM9133P)

There shall be no change in colour or finish when subjected to 30 drops of distilled water.

THIS DOCUMENT MUST NOT BE REPRODUCED. IF USED IN RELATION TO THE COMPANY’S PRODUCTS THE RECIPIENT IS RESPONSIBLE TO CONFIRM

THE DOCUMENT ISSUE DATE IS STILL VALID.

FORM : I:\\CentralLaboratory\\StandardForms\\MaterialSpecification\\Matspec.doc

Provided by IHS under license with HOLDEN

No reproduction or networking permitted without license from IHS

Not for Resale

---`,,`,`,,`,,`-`-`````--A.C.N. 006 3 232

Holden Limited

NUMBER :HN 1868 Engineering Department

SHEET :6 of 19

MATERIAL SPECIFICATION

RELEASE :June, 1984

REVISION : November, 2003

NAME: CARPET MATERIALS - FLOOR

5. DETAILED REQUIREMENTS (continued)

5.17 Cleanability (HN 0057 Part 1)

There shall be no change in colour or finish.

5.18 Fogging (SAE J1756)

Photometric Procedure: Bath temperature of 85°C; cooling temperature of 38°C; 6h test time; 16h post conditioning time . The amount of fog when measured with a 60° glossometer shall have a rating of 60 units or more. Samples that result in a residue that forms a transparent film, discernable droplets, or any signs of crystallinity when using 200X magnification, shall be judged to have not passed this requirement.

6. APPROVAL, INSPECTION & REJECTION Refer HN 1000, Clauses A and C. 7. RESTRICTED CHEMICALS Refer HN 1000, Clause J.

THIS DOCUMENT MUST NOT BE REPRODUCED. IF USED IN RELATION TO THE COMPANY’S PRODUCTS THE RECIPIENT IS RESPONSIBLE TO CONFIRM

THE DOCUMENT ISSUE DATE IS STILL VALID.

FORM : I:\\CentralLaboratory\\StandardForms\\MaterialSpecification\\Matspec.doc

Provided by IHS under license with HOLDEN

No reproduction or networking permitted without license from IHS

Not for Resale

---`,,`,`,,`,,`-`-`````--A.C.N. 006 3 232

MATERIAL SPECIFICATION

Holden Limited

Engineering Department

NUMBER SHEET RELEASE REVISION ::::

HN 1868 7 of 19 June, 1984

November, 2003

NAME: CARPET MATERIALS - FLOOR

REVISIONS November, 1992

May, 1994

March, 1995

May, 1998

October, 1999

September, 2000

November, 2002

November, 2003

- Specification rewritten.

- Addition of carpet types E and F to Table 1.

- Clauses 5.2, 5.4, 5.13, 5.14 and 5.15 test method clarification.

- Clause 5.13.3 change of colourfastness rating. - Clause 5.15 change of colour staining rating.

- Table 1 Carpet construction ;Type E & F modification - Type G & H added

- Section 6, Clauses H & J from HN1000 added.

- Addition of carpet types I, J, K & L to Table 1. - Revision of carpet types E, F & G in Table 1.

- Clause 5.1 Reference to GMHA changed to Holden.

- Clause 5.13.1 Exposure period increased to correspond with HN 1311.

- Clause 5.13.2 Exposure period changed from Hours to kJ/m² - Clause 5.13.2 Low sunlight exposure value added. - Section 6 Clause B deleted.

- Section 7 Hazardous Materials added. - Section 8 Restricted Chemicals added.

- Addition of carpet types M, N, O & P to Table 1.

- Change to total thickness specification for type O.

- Addition of carpet types Q, R, S, T, U, V, W & X to Table 1. - Addition of Section 5.18 (Fogging)

- Section 5.7 - Revision to evaluation method for Wear Resistance.

- Table 1 - Revision of properties for carpet type X - Table 1 - Addition of carpet type Y and type Z

THIS DOCUMENT MUST NOT BE REPRODUCED. IF USED IN RELATION TO THE COMPANY’S PRODUCTS THE RECIPIENT IS RESPONSIBLE TO CONFIRM

THE DOCUMENT ISSUE DATE IS STILL VALID.

--`````-`-`,,`,,`,`,,`---

FORM : I:\\CentralLaboratory\\StandardForms\\MaterialSpecification\\Matspec.doc Copyright Holden Limited

Provided by IHS under license with HOLDEN

No reproduction or networking permitted without license from IHS

Not for Resale

A.C.N. 006 3 232 MATERIAL SPECIFICATION

Holden Limited

Engineering Department

NUMBER SHEET RELEASE REVISION ::::

HN 1868 8 of 19 June, 1984

November, 2003

NAME: CARPET MATERIALS - FLOOR

TABLE 1 - CARPET CONSTRUCTION

CONSTRUCTION

PILE

Material Decitex

No. of Filaments

Weight (g/m)

STRUCTURE Style

Gauge (inches) Pile Height (mm) ** TOTAL HEIGHT (mm) No. Stitches per 10 cm BASE SUBSTRATE 2Weight (g/m)

PRIMARY BACKCOAT

2Weight (g/m)

SECONDARY BACKCOAT

Weight (g/m)

SECONDARY SUBSTRATE

Weight (g/m) Colour (optional)

* Bulk Continuous Filament. ** standing.

TYPE A BCF *

100% Polypropylene

3000 120 410 +/- 25

Tufted Loop Pile 5/32 7 +/- 1 5.5 ± 1 27 +/- 1

Spunbonded Polyester

120 +/- 10

Polyethylene 500 +/- 25

- -

TYPE B BCF

100% Polypropylene

3000 120 550 +/- 25

Tufted Cut Pile 5/32 11 +/- 1 7.0 ± 1 27 +/- 1

Spunbonded Polyester

120 +/- 10

Polyethylene 500 +/- 25

- -

TYPE C BCF

100% Polypropylene

3000 120 500 +/- 25

Tufted Cut Pile 5/32 10 +/- 1 7.0 ± 1 27 +/- 1

Spunbonded Polyester

120 +/- 10

Polyethylene 380 +/- 25

Polyester/Rayon

20 - 30 Black or white

TYPE D BCF

100% Polypropylene

3000 120 800 +/- 30

Tufted Cut Pile 5/32 16 +/- 1 12.0 ± 1 mm 31 +/- 1 Spunbonded Polyester

120 +/- 10

Acrylic 135 +/- 15 Polyethylene 380 +/- 25 Polyester/Rayon

20 - 30 Black or white

THIS DOCUMENT MUST NOT BE REPRODUCED. IF USED IN RELATION TO THE COMPANY’S PRODUCTS THE

RECIPIENT IS RESPONSIBLE TO CONFIRM THE DOCUMENT ISSUE DATE IS STILL VALID.

--`````-`-`,,`,,`,`,,`---

Provided by IHS under license with HOLDEN

No reproduction or networking permitted without license from IHS

FORM : I:\\CentralLaboratory\\StandardForms\\MaterialSpecification\\Matspec.doc

Not for Resale

A.C.N. 006 3 232

MATERIAL SPECIFICATION

Holden Limited

Engineering Department

NUMBER SHEET RELEASE REVISION ::::

HN 1868 9 of 19 June, 1984

November, 2003

NAME: CARPET MATERIALS - FLOOR

TABLE 1 - CARPET CONSTRUCTION (continued)

TYPE E BCF *

100% Polypropylene

2000 120 500 + 25 TUFTED

Cut Pile

1/10 6 + 1 5.5 + 1.0 35 + 2 SPUNBOUND POLYESTER

120 + 15 POLYETHYLENE

370 + 25 - -

POLYESTER/RAYON

20±5

Black or White

TYPE F BCF *

100% Polypropylene

3000 120 800 + 30 TUFTED

Cut Pile

5/32 15 + 1 13 + 1 28 + 2 SPUNBOUND POLYESTER

120 + 15 ACRYLIC

270 + 30 POLYETHYLENE

370 + 25 POLYESTER/RAYON

20±5

Black or White

CONSTRUCTION

PILE

Material

Decitex

No. of Filaments

Weight (g/m)

STRUCTURE

Style

Gauge (inches)

Pile Height (mm)**

TOTAL HEIGHT (mm)

No. Stitches per 10cm BASE SUBSTRATE

Weight (g/m)

PRIMARY BACKCOAT

Weight (g/m)

SECONDARY BACKCOAT

Weight (g/m)

SECONDARY SUBSTRATE

Weight (g/m)

Colour (Optional)

* Bulk Continuous Filament ** Measured Free Standing

Provided by IHS under license with HOLDEN

No reproduction or networking permitted without license from IHS

THIS DOCUMENT MUST NOT BE REPRODUCED. IF USED IN RELATION TO THE COMPANY’S PRODUCTS THE RECIPIENT IS RESPONSIBLE TO CONFIRM

THE DOCUMENT ISSUE DATE IS STILL VALID.

--`````-`-`,,`,,`,`,,`---

FORM : I:\\CentralLaboratory\\StandardForms\\MaterialSpecification\\Matspec.doc

Not for Resale

A.C.N. 006 3 232

MATERIAL SPECIFICATION

Holden Limited

Engineering Department

NUMBER SHEET RELEASE REVISION ::::

HN 1868 10 of 19 June, 1984

November, 2003

NAME: CARPET MATERIALS - FLOOR

TABLE 1 - CARPET CONSTRUCTION(continued)

CONSTRUCTION

PILE

Material

Decitex

No. of Filaments

Weight (g/m)

TYPE G BCF *

100% Polypropylene

2000 120 500 + 25 TUFTED

Cut Pile 1/10 6.0 + 1 5.5 + 1.0 35 + 2 SPUNBOUND POLYESTER

120 + 15 POLYETHYLENE

370 + 25 - -

POLYESTER/RAYON

20 ±5

Black or White MASS BACKING - EPDM

1700 ± 170

1.0 ± 0.1

POLYESTER/RAYON

20 ±5

Black or White

TYPE H BCF *

100% Polypropylene

3000 120 800 + 30 TUFTED

Cut Pile 5/32 15 + 1 13 + 1 28 + 1 SPUNBOUND POLYESTER

120 + 15 ACRYLIC

100 ± 20 POLYETHYLENE

370 + 25 POLYESTER/RAYON

20 ±5

Black or White MASS BACKING - EPDM

1700 ± 100

1.0

POLYESTER/RAYON

20 ±5

Black or White

* Bulk Continuous Filament ** Measured Free Standing

Provided by IHS under license with HOLDEN

No reproduction or networking permitted without license from IHS

FORM : I:\\CentralLaboratory\\StandardForms\\MaterialSpecification\\Matspec.doc

Not for Resale

--`````-`-`,,`,,`,`,,`---STRUCTURE

Style

Gauge (inches)

Pile Height (mm)**

TOTAL HEIGHT (mm)

No. Stitches per 10cm BASE SUBSTRATE

Weight (g/m)

PRIMARY BACKCOAT

Weight (g/m)

SECONDARY BACKCOAT

Weight (g/m) PRIMARY SCRIM 2Weight (g/m) Colour (Optional) FOUNDATION 2Weight (g/m) Thickness (mm) SECONDARY SCRIM 2Weight (g/m) Colour (Optional)

THIS DOCUMENT MUST NOT BE REPRODUCED. IF USED IN RELATION TO THE COMPANY’S PRODUCTS THE RECIPIENT IS RESPONSIBLE TO CONFIRM

THE DOCUMENT ISSUE DATE IS STILL VALID.

A.C.N. 006 3 232

MATERIAL SPECIFICATION

Holden Limited

Engineering Department

NUMBER SHEET RELEASE REVISION ::::

HN 1868 11 of 19 June, 1984

November, 2003

NAME: CARPET MATERIALS - FLOOR

TABLE 1 - CARPET CONSTRUCTION(continued)

CONSTRUCTION

PILE

Material

Decitex

No. of Filaments

Weight (g/m)

STRUCTURE

Style

Gauge (inches)

Pile Height (mm)**

TOTAL HEIGHT (mm)

No. Stitches per 10cm BASE SUBSTRATE

Weight (g/m)

PRIMARY BACKCOAT 2Weight (g/m)

SECONDARY BACKCOAT

Weight (g/m)

PRIMARY FELT SUBSTRATE (NEEDLE PUNCH)

Weight (g/m) FELT BACKCOATING 2Weight (g/m)

TYPE I

BCF *

100% Polypropylene

1600 120 400 + 25 TUFTED

Cut Pile

1/10 6 + 1 6.5 + 1.0 34 + 2 SPUNBOUND POLYESTER

120 + 15 LATEX 600 + 60 - - - - - -

TYPE J BCF *

100% Polypropylene

1600 120 400 ± 25

TUFTED

Cut Pile

1/10

6.0 Nominal#

8.5 Nominal#

34 + 2 SPUNBOUND POLYESTER

120 + 15 MOULDABLE SBR ACRYLIC

120 ± 25

ADHESIVE POWDER

(POLYOLEFIN)

300 + 25 POLYESTER/PA/PP BASED

600 ± 60

MOULDABLE SBR

300 ± 30

Provided by IHS under license with HOLDEN

No reproduction or networking permitted without license from IHS

--`````-`-`,,`,,`,`,,`--- * ** #

Bulk Continuous Filament Measured Free Standing

Height is nominal only and is dependant on location on the part. (Refer Eng. Drawing for thickness per location).

THIS DOCUMENT MUST NOT BE REPRODUCED. IF USED IN RELATION TO THE COMPANY’S PRODUCTS THE RECIPIENT IS RESPONSIBLE TO CONFIRM

THE DOCUMENT ISSUE DATE IS STILL VALID.

Not for Resale

FORM : I:\\CentralLaboratory\\StandardForms\\MaterialSpecification\\Matspec.doc

A.C.N. 006 3 232

Holden Limited

NUMBER :HN 1868 Engineering Department

SHEET :

RELEASE :12 of 19

MATERIAL SPECIFICATION

REVISION :

June, 1984

November, 2003

NAME: CARPET MATERIALS - FLOOR

TABLE 1 - CARPET CONSTRUCTION

(continued)

CONSTRUCTION TYPE K TYPE L

PILE BCF * BCF *

Material 100% Polypropylene

100% Polypropylene

Decitex 3000 1600

No. of Filaments 120 120

Weight (g/m2

)

550 + 25 700 + 30 (PRIOR TO CROPPING) STRUCTURE TUFTED

TUFTED

Style Cut Pile

Cut Pile

Gauge (inches) 5/32 1/10

Pile Height (mm)** 9 + 1 10 + 1 (PRIOR TO CROPPING)

TOTAL HEIGHT (mm) 9 + 1 8 + 1

No. Stitches per 10cm 28 + 2 40 + 2 BASE SUBSTRATE SPUNBOUND POLYESTER

SPUNBOUND POLYESTER

120 + 15 Weight (g/m2

)

120 + 15 PRIMARY BACKCOAT PVC ACRYLIC

Weight (g/m2

)

2200 ± 200

100 ± 20

FOUNDATION - MASS BACKING - EPDM

Weight (g/m2

)

- 1700 ± 170

Thickness - Nominal (mm) - 1.0 ± 0.1

SECONDARY SCRIM (Optional) - POLYESTER/RAYON

Weight (g/m2

) - 20 ±5

Colour (Optional)

Black or White

* Bulk Continuous Filament ** Measured Free Standing

THIS DOCUMENT MUST NOT BE REPRODUCED. IF USED IN RELATION TO THE COMPANY’S PRODUCTS THE RECIPIENT IS RESPONSIBLE TO CONFIRM

THE DOCUMENT ISSUE DATE IS STILL VALID.

Provided by IHS under license with HOLDEN

No reproduction or networking permitted without license from IHS

FORM : I:\\CentralLaboratory\\StandardForms\\MaterialSpecification\\Matspec.docNot for Resale

---`,,`,`,,`,,`-`-`````--A.C.N. 006 3 232

MATERIAL SPECIFICATION

Holden Limited

Engineering Department

NUMBER SHEET RELEASE REVISION ::::

HN 1868 13 of 19 June, 1984

November, 2003

NAME: CARPET MATERIALS - FLOOR

TABLE 1 - CARPET CONSTRUCTION

CONSTRUCTION

PILE

Material

Count

No. of Filaments

Weight (g/m)

STRUCTURE

Style

Gauge (inches)

Pile Height (mm)**

No. Stitches per 10cm BASE SUBSTRATE

Weight (g/m)

PRIMARY BACKCOAT

Weight (g/m)

SECONDARY BACKCOAT

Weight (g/m) MASS BACKING

Weight (g/m) Thickness (mm)

SECONDARY SCRIM

Weight (g/m)

TYPE M SPUN

100% Nylon

9/1 Nm

- 810 + 40 TUFTED

Cut Pile

5/ >7.0 77±1

SPUNBOUNDED POLYESTER

100 + 10 LATEX

50 ± 30 POLYETHYLENE

500 ± 30

EVA BASED SOUND BARRIER

SHEET

1700 ± 170 1.0 ± 0.1

SPUNBOUNDED POLYESTER

20 ± 5

10.0 ± 1.0

(continued)

TYPE N BCF

100% Polypropylene

2000 D'tex

120 500±25

TUFTED

Cut Pile

1/10 6.0 ± 1.0

34±2

SPUNBOUNDED POLYESTER

120 ± 15

POLYETHYLENE

80 ± 15 POLYETHYLENE

370 ± 25

- - FELT 400±40 8.0 ± 1.0

TOTAL THICKNESS (mm)

* Bulk Continuous Filament ** Measured Free Standing

Provided by IHS under license with HOLDEN

No reproduction or networking permitted without license from IHS

THIS DOCUMENT MUST NOT BE REPRODUCED. IF USED IN RELATION TO THE COMPANY’S PRODUCTS THE RECIPIENT IS RESPONSIBLE TO CONFIRM

THE DOCUMENT ISSUE DATE IS STILL VALID.

--`````-`-`,,`,,`,`,,`---

FORM : I:\\CentralLaboratory\\StandardForms\\MaterialSpecification\\Matspec.doc

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A.C.N. 006 3 232

Holden Limited

NUMBER :HN 1868 Engineering Department

SHEET :

RELEASE :14 of 19

MATERIAL SPECIFICATION

REVISION :

June, 1984

November, 2003

NAME: CARPET MATERIALS - FLOOR

TABLE 1 - CARPET CONSTRUCTION

(continued)

CONSTRUCTION TYPE O TYPE P

PILE BCF SPUN

Material 100% Polypropylene

100% Nylon

Count 2000 D'tex

9/1 Nm

No. of Filaments 120 -

Weight (g/m2

)

500±25

810 + 40 STRUCTURE TUFTED

TUFTED

Style Cut Pile

Cut Pile

Gauge (inches) 1/10 5/

Pile Height (mm)** 6.0 ± 1.0

>7.0

No. Stitches per 10cm 34±2

77±1

BASE SUBSTRATE SPUNBOUNDED POLYESTER

SPUNBOUNDED POLYESTER

120 ± 15

100 + 10 Weight (g/m2

)

PRIMARY BACKCOAT LATEX

LATEX

Weight (g/m2

)

120 ± 15 170 ± 45 SECONDARY BACKCOAT PVC PVC

Weight (g/m2

) 2500 ± 200 2500 ± 200 MASS BACKING

Weight (g/m2

) - - Thickness (mm)

SECONDARY SCRIM PU FOAM

PU FOAM

Weight (g/m) 80 ± 20 80 ± 20 Thickness (mm)

3.0 3.0 TOTAL THICKNESS (mm) 7.5 ± 1.0

11.0 ± 1.0

* Bulk Continuous Filament ** Measured Free Standing

THIS DOCUMENT MUST NOT BE REPRODUCED. IF USED IN RELATION TO THE COMPANY’S PRODUCTS THE RECIPIENT IS RESPONSIBLE TO CONFIRM

THE DOCUMENT ISSUE DATE IS STILL VALID.

Provided by IHS under license with HOLDEN

FORM : I:\\CentralLaboratory\\StandardForms\\MaterialSpecification\\Matspec.doc

No reproduction or networking permitted without license from IHS

Not for Resale

---`,,`,`,,`,,`-`-`````--A.C.N. 006 3 232

MATERIAL SPECIFICATION

Holden Limited

Engineering Department

NUMBER SHEET RELEASE REVISION ::::

HN 1868 15 of 19 June, 1984

November, 2003

NAME: CARPET MATERIALS - FLOOR

CONSTRUCTION

PILE

Material Count

No. of Filaments

Weight (g/m)

TABLE 1 - CARPET CONSTRUCTION

TYPE Q BCF

100% Nylon 950 D'tex

68 380±20 TUFTED

Cut Pile 5/ 6.0 ± 1.0 50±2

SPUNBOUND POLYESTER

120 ± 15 LATEX

120 ± 30

- -

EPDM

1800±180 1.0±0.1

SPUNBOUND POLYESTER

20 ± 5

POLYURETHANE

60±10 -

(continued)

TYPE R BCF

100% Nylon 950 D'tex

68 0±27 TUFTED

Cut Pile 5/ 9.0 ± 1.0 51.5±1

SPUNBOUND POLYESTER

120 + 15 LATEX

120 ± 30

- -

EPDM

1800±180 1.0±0.1

SPUNBOUND POLYESTER

20 ± 5

POLYURETHANE

60±10 -

STRUCTURE

Style

Gauge (inches) Pile Height (mm)** No. Stitches per 10cm BASE SUBSTRATE

Weight (g/m)

PRIMARY BACKCOAT

Weight (g/m)

SECONDARY BACKCOAT

Weight (g/m) MASS BACKING

Weight (g/m) Thickness (mm)

SECONDARY SCRIM

Weight (g/m)

FOAM BACKING

Material Density Thickness

TOTAL THICKNESS (mm)

* Bulk Continuous Filament ** Measured Free Standing

--`````-`-`,,`,,`,`,,`---

Provided by IHS under license with HOLDEN

No reproduction or networking permitted without license from IHS

THIS DOCUMENT MUST NOT BE REPRODUCED. IF USED IN RELATION TO THE COMPANY’S PRODUCTS THE RECIPIENT IS RESPONSIBLE TO CONFIRM

THE DOCUMENT ISSUE DATE IS STILL VALID.

Not for Resale

FORM : I:\\CentralLaboratory\\StandardForms\\MaterialSpecification\\Matspec.doc

A.C.N. 006 3 232

MATERIAL SPECIFICATION

Holden Limited

Engineering Department

NUMBER SHEET RELEASE REVISION ::::

HN 1868 16 of 19 June, 1984

November, 2003

NAME: CARPET MATERIALS - FLOOR

TABLE 1 - CARPET CONSTRUCTION

CONSTRUCTION

PILE

Material Count

No. of Filaments

Weight (g/m)

STRUCTURE

Style

Gauge (inches) Pile Height (mm)** No. Stitches per 10cm BASE SUBSTRATE

Weight (g/m)

PRIMARY BACKCOAT

Weight (g/m)

SECONDARY BACKCOAT

Weight (g/m) MASS BACKING

Weight (g/m) Thickness (mm)

SECONDARY SCRIM

Weight (g/m)

TYPE S BCF

100% Nylon 950 D'tex

68 380±20 TUFTED

Cut Pile 5/ 6.0 ± 1.0 49±3

SPUNBOUND POLYESTER

100 ± 15

LATEX

120 ± 30

- - EPDM

1700±170 1.0±0.1 N/A

(continued)

TYPE T BCF

100% Nylon 1300 D'tex

128 700±35 TUFTED

Cut Pile 5/ 9.0 ± 1.0 44.5±1

SPUNBOUND POLYESTER

100 + 15 LATEX

120 ± 30

- -

EPDM

1800±180 1.0±0.1

SPUNBOUND POLYESTER

20 ± 5

POLYETHER

N/A 3 -

FOAM BACKING

Material Density Thickness

TOTAL THICKNESS (mm)

* Bulk Continuous Filament ** Measured Free Standing

POLYETHER

N/A 3 -

--`````-`-`,,`,,`,`,,`---

Provided by IHS under license with HOLDEN

No reproduction or networking permitted without license from IHS

THIS DOCUMENT MUST NOT BE REPRODUCED. IF USED IN RELATION TO THE COMPANY’S PRODUCTS THE RECIPIENT IS RESPONSIBLE TO CONFIRM

THE DOCUMENT ISSUE DATE IS STILL VALID.

Not for Resale

FORM : I:\\CentralLaboratory\\StandardForms\\MaterialSpecification\\Matspec.doc

A.C.N. 006 3 232

Holden Limited

NUMBER :HN 1868 Engineering Department

SHEET :

RELEASE :17 of 19

MATERIAL SPECIFICATION

REVISION :

June, 1984

November, 2003

NAME: CARPET MATERIALS - FLOOR

TABLE 1 - CARPET CONSTRUCTION

(continued)

CONSTRUCTION TYPE U TYPE V

PILE BCF BCF

Material 100% Nylon 100% Nylon Count

950 D'tex

No. of Filaments

68 68 Weight (g/m2

)

0±27 700±35 STRUCTURE TUFTED

TUFTED

Style

Cut Pile Cut Pile Gauge (inches) 5/ 5/ Pile Height (mm)** 9.0 ± 1.0 10.0 ± 1.0 No. Stitches per 10cm 51.5±1

58 ± 3

BASE SUBSTRATE SPUNBOUND POLYESTER

SPUNBOUND POLYESTER

Weight (g/m2

)

120 + 15 110 + 15 PRIMARY BACKCOAT LATEX

LATEX

Weight (g/m2

)

120 ± 30 120 ± 30

SECONDARY BACKCOAT LDPE -

Weight (g/m2

) 500 ± 25

MASS BACKING EPDM PVC

Weight (g/m2

) 1700±170 2200±220

Thickness (mm)

1.0±0.1

SECONDARY SCRIM SPUNBOUND POLYESTER

SPUNBOUND POLYESTER

Weight (g/m2

)

20 ± 5

FOAM BACKING

Material POLYURETHANE

POLYESTER

Density 80±10 50±10 Thickness

3 TOTAL THICKNESS (mm) -

* Bulk Continuous Filament ** Measured Free Standing

THIS DOCUMENT MUST NOT BE REPRODUCED. IF USED IN RELATION TO THE COMPANY’S PRODUCTS THE RECIPIENT IS RESPONSIBLE TO CONFIRM

THE DOCUMENT ISSUE DATE IS STILL VALID.

Provided by IHS under license with HOLDEN

FORM : I:\\CentralLaboratory\\StandardForms\\MaterialSpecification\\Matspec.doc

No reproduction or networking permitted without license from IHS

Not for Resale

---`,,`,`,,`,,`-`-`````--A.C.N. 006 3 232

MATERIAL SPECIFICATION

Holden Limited

Engineering Department

NUMBER SHEET RELEASE REVISION ::::

HN 1868 18 of 19 June, 1984

November, 2003

NAME: CARPET MATERIALS - FLOOR

CONSTRUCTION

PILE

Material Count

No. of Filaments

Weight (g/m)

TABLE 1 - CARPET CONSTRUCTION

TYPE W BCF

100% Nylon 950 D'tex

68 380±20 TUFTED

Cut Pile

- 6.0 ± 1.0 49 ± 3

SPUNBOUND POLYESTER

120 ± 15 LATEX

120 ± 30

LDPE 425 ± 40

EPDM

1700±170 1.0±0.1

SPUNBOUND POLYESTER

30 ± 5

POLYURETHANE

80±10 N/A -

(continued)

TYPE X BCF

100% Nylon 950 D'tex

68 0±27 TUFTED

Cut Pile 5/ 9.0 ± 1.0 52±1

SPUNBOUND POLYESTER

120 + 15 LATEX

80 ± 20 LDPE 425 ± 40

EPDM

1700±170 1.0±0.1

SPUNBOUND POLYESTER

30 ± 5

POLYURETHANE

60±10 N/A -

STRUCTURE

Style

Gauge (inches) Pile Height (mm)** No. Stitches per 10cm BASE SUBSTRATE

Weight (g/m)

PRIMARY BACKCOAT

Weight (g/m)

SECONDARY BACKCOAT

Weight (g/m) MASS BACKING

Weight (g/m) Thickness (mm)

SECONDARY SCRIM

Weight (g/m)

FOAM BACKING

Material Density Thickness

TOTAL THICKNESS (mm)

* Bulk Continuous Filament ** Measured Free Standing

Provided by IHS under license with HOLDEN

No reproduction or networking permitted without license from IHS

THIS DOCUMENT MUST NOT BE REPRODUCED. IF USED IN RELATION TO THE COMPANY’S PRODUCTS THE RECIPIENT IS RESPONSIBLE TO CONFIRM

THE DOCUMENT ISSUE DATE IS STILL VALID.

--`````-`-`,,`,,`,`,,`---

FORM : I:\\CentralLaboratory\\StandardForms\\MaterialSpecification\\Matspec.doc

Not for Resale

A.C.N. 006 3 232

Holden Limited

NUMBER :HN 1868 Engineering Department

SHEET :

RELEASE :19 of 19

MATERIAL SPECIFICATION

REVISION :

June, 1984

November, 2003

NAME: CARPET MATERIALS - FLOOR

TABLE 1 - CARPET CONSTRUCTION (continued)

CONSTRUCTION TYPE Y TYPE Z

PILE BCF

BCF

Material

100% Nylon 100% Nylon Count

950 D'tex

No. of Filaments

950 D'tex

68 Weight (g/m2

)

68 350 ± 18 350 ± 18 STRUCTURE TUFTED

TUFTED

Style

Cut Pile

Cut Pile Gauge (inches) - 5/ Pile Height (mm)** 5.5 ± 1.0 6.0 ± 1.0 No. Stitches per 10cm 46 ± 3

49±3

BASE SUBSTRATE SPUNBOUND POLYESTER

SPUNBOUND POLYESTER

Weight (g/m2

)

120 ± 15

100 ± 15

PRIMARY BACKCOAT LATEX

LATEX

Weight (g/m2

)

80 ± 20

120 ± 30

SECONDARY BACKCOAT LDPE -

Weight (g/m2

) 425 ± 40 - MASS BACKING EPDM EPDM

Weight (g/m2

) 1700 ± 170 1700±170 Thickness (mm)

1.0 ± 0.1

1.0±0.1 SECONDARY SCRIM SPUNBOUND POLYESTER

N/A

Weight (g/m2

)

30 ± 5 FOAM BACKING

Material POLYURETHANE

POLYETHER

Density 60 ± 10 N/A Thickness

N/A

3 TOTAL THICKNESS (mm) -

* Bulk Continuous Filament ** Measured Free Standing

Prepared By: Scott Houston

THIS DOCUMENT MUST NOT BE REPRODUCED. IF USED IN RELATION TO THE COMPANY’S PRODUCTS THE RECIPIENT IS RESPONSIBLE TO CONFIRM

THE DOCUMENT ISSUE DATE IS STILL VALID.

Provided by IHS under license with HOLDEN

FORM : I:\\CentralLaboratory\\StandardForms\\MaterialSpecification\\Matspec.doc

No reproduction or networking permitted without license from IHS

Not for Resale

---`,,`,`,,`,,`-`-`````--

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